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  1. Replies
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    Alternator Buzzing / Noise with key off

    Hey folks,

    I just replaced the alternator in the 89 I'm selling and came out to a dead battery. Thought I left lights on or something, so I charged it up and same thing the next morning. Charged...
  2. Replies
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    Re: Still another way to swap an engine.

    Just dug this thread up. Looks like I'm gonna start the process of parting out my 89 parts van and want to keep the engine and transmission. I hope to do it as a complete unit and think this is the...
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    Re: Tires, tires, tires!

    I'm considering two options for new tires. Gonna swap my low milage tires from the 89 onto the 86 so I'm in the tire shopping business again.

    I've been running Hankook Optimo H727 All-Seasons. I...
  4. Re: Hesitation / Low Power Below 2K RPMS - No CEL

    Was able to put on a new catalytic converter and muffler this weekend. Used universal parts with 2 inch ID so I could do lap joints for better stability. Made a huge difference in the performance,...
  5. Re: Hesitation / Low Power Below 2K RPMS - No CEL

    The muffler on this van needed to be replaced so I cut it off. Took a drive (surprisingly not that loud without it) and still had the same low power below 2K RPM's.

    So I decided to remove the...
  6. Hesitation / Low Power Below 2K RPMS - No CEL

    Recently bought a 86 LE with 149K miles on it. The van had been sitting a while so I replaced the air intake tube (was mostly duct tape), air filter, plugs, wires, cap, rotor, fuel filter, and ran...
  7. Re: Look what I found on my magnetic transmission drain plug today

    rear diff is 24mm.
  8. Replies
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    Re: Dash Temp Gauge not working - Resolved!

    Okay, resolved this issue. I took the passenger access panel back off and inspected very closely. The temp sensor in the block (1 wire) and it's connector looked good. I cut away some of the heat...
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    Dash Temp Gauge not working

    Hey everyone. I searched for a while but couldn't find what I'm looking for. I recently bought an 86 LE 2wd. Had a code 4 so I replaced the water temp sensor while doing a basic tune-up. Van runs...
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    Re: '89 LE Front seats, Dark Blue

    I know it would be a big PITA but if you'd ship them I'd love to get them. Been looking for blue LE seats to replace my standard seats for a while with no luck.
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    Re: Power steering failure

    At this point I'd look at the pump itself and take a look at the line btw the reservoir and pump. Also remove and clean the PS reservoir and screen.. the screen can get clogged. Worn out steering...
  12. Re: Only for 1986. Climate Control. Never saw this option

    Sorry guys, I didn't look close enough at the pic. No auto setting or numbers on the temp selector. Overall layout the same though.
  13. Re: Only for 1986. Climate Control. Never saw this option

    This is the exact layout and functionality of the AC and heat on my 89. What's the difference compared to earlier models?
  14. Replies
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    Re: Very Intermittent fuel smell - In cabin only

    I've driven about 300 miles since replacing the FPD and no more fuel smell. I think it's safe to say it was the culprit.

    Mods, you might want to merge this with the other FPD thread. Sorry for...
  15. Replies
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    84,486

    Re: Very Intermittent fuel smell - In cabin only

    I decided just to try replacing the FPD since they are cheap and in stock. Once removed there was very light fuel smell and residue on the bottom of the FPD and the screw missing like most others...
  16. Replies
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    84,486

    Very Intermittent fuel smell - In cabin only

    Recently I've had a fuel smell in the cabin after driving short distances and letting the van sit for about 10-15 minutes.. I'll run into the store and come out and it smells like fuel inside only....
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    5,996

    Re: Rack & pinion leak

    I added Lucas power steering fluid stop leak to the reservoir when it was low. About 200 miles later and no more leaks so I'm just going to let this play out.

    I did find a gasket/seal kit...
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    5,996

    Re: Rack & pinion leak

    I just started getting a leak from the inner side of the boot but only when the wheels are fully turned left or right. I looked at all of the diagrams I can find and on different parts sites and...
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    Re: Sound deadening and/or insulation ideas

    http://www.thesamba.com/vw/forum/viewtopic.php?t=373683&highlight=soundproof

    Not a TV but good info.
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    Re: Blower motor issues - searched but could not find

    I initially tried resetting the front, not the back. After failing to remove the relay with the fuse box mostly out, I put everything back together and made a final attempt to reset the front relay....
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    Blower motor issues - searched but could not find

    Hey everyone, sorry if this is redundant. I know there are posts out there dealing with blower motor issues but I spent some time searching and can't find all the info I need. Leaving in the morning...
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    103,196

    Re: Coolant Reservoir Leak

    Wow, perfect timing for this thread to resurface. I've been trying to track down a random wet spot under my van for a bit and the coolant reservoir is the culprit. I like the expandable freeze plug...
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    Re: Overdrive issues

    What Tim said. I had OD issues about five years ago while traveling through Colorado in November. First it just took longer than usual before OD would kick in, then it took forever and was eventually...
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    Re: Loss of power up hills

    Have you checked compression?
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    Re: Replacing the Muffler - Super frustrating!

    Nice score! I've contacted dealers all over the country trying to get a new cat back for my van with no luck. Hope the install goes well once you get the extra clearance sorted out.
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    Re: Charging Air Conditioning System

    I may have messed up... while charging I didn't have the rear AC turned on... just forgot. So while cruising around today with the front blowing ice cold I turned on the rear and it gets sort of...
  27. Replies
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    152,778

    Re: Charging Air Conditioning System

    I happy to report that after 2 cans of R12 my AC is blowing cold! Only took 6 years and 90K miles to get around to it. It took about 30 minutes to take both cans, and about 10 minutes or so before...
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    Re: Squeaky Van. Shocks? Springs?

    I've found ATP reseal works really well for stopping control arm bushing noise. Put it in a small spray bottle and get in there as best you can. It helps to thoroughly clean all dirt and debris that...
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    152,778

    Re: Charging Air Conditioning System

    Was reading through this and thinking about going the RedTek route but searched my local craigslist for R12 just to see and I found someone with seven 14 ounce cans. My system is intact so with any...
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    Re: Broken bolt extractor in bolt nightmare

    Pull the head and take it to a machine shop.. hopefully they can tap it. If not, find a used or new replacement. Seems easier than everything you've tried so far.
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    Re: Broken bolt extractor in bolt nightmare

    Yep, that's pretty gnarly. I'd go the replacement cylinder head route. No telling what results you'd get at the machine shop and the price might get pretty close to the used replacement cost. But if...
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    Re: Spare tire tools?

    Here ya go. There's not much there really. Just a jack and a lug wrench.

    3549

    Here it is mounted in the access panel in the drivers rear hatch. I had to add a small bungee cord to keep it from...
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    Re: Metal Shavings in Oil Pan

    Clean everything up and get as much of the metal and stuff out as you can. The pan is off so you have access to the oil pump.... might not need to be serviced but could be. Use a good quality oil...
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    Re: no brakes at all

    Here's what the manual says about testing the brake booster. Might want to try this before replacing it.

    OPERATIONAL TEST OF BRAKE BOOSTER
    NOTE: If the booster leaks or lacks vacuum, repair...
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    Re: no brakes at all

    Is the reservoir holding fluid? Bleeding until no air and all bleeding valves are operational?

    If so then you either have a leak or the master cylinder is shot. Check you rubber lines at each...
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    Re: Lets talk suspension shocks

    Just put KYB's on my van. They're a little harsh but there's nothing dangerous about them and I notice a difference in improved crosswind stability. I previously ran Gabriels and Monroes for about...
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    Re: Idler Arm and Gearbox

    Thanks Tim, that's the plan. The ball joints were special order from NAPA so hopefully they will be okay. Thanks for explaining the idler arm.
  38. Replies
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    Re: Idler Arm and Gearbox

    Ok, I crawled under the van and inspected everything but don't see an idler arm. Am I overlooking something obvious here or are there differences btw the early and late model steering?

    But, I...
  39. Replies
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    Re: Idler Arm and Gearbox

    Gonna bring this back up.

    I've recently replaced all ball joints and inner and outer tie rods, sway bar bushings and end links on my 89 van. Had my van aligned and it came back with the steering...
  40. Tips for replacing valve cover gasket?

    This should be pretty simple and it's self explanatory but I haven't seen a write up for valve cover gasket replacement. It's replacement time for me and I'm wondering if there's anything to look out...
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    Re: Broken bolt extractor in bolt nightmare

    So the extractor tip is stuck in the bolt? I'd say drill it out but not sure how to go about that with a hardened bit stuck in there. Very tough situation for sure. I'd pull it and take it to a...
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    Re: Heater core replacement

    This is awesome! Thanks for the pics and detail. :thmbup:
  43. Replies
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    Re: Heater core replacement

    Chilton's manual refers you to the section on removal and disassembly of the cooling unit b/c they are integral, not separate assemblies (But there's no diagram, just the text I posted above). That...
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    Re: Heater core replacement

    From my Chilton Manual:

    "The heater core is incorporated into the cooling assembly housing and therefore cannot be removed with out removing the cooling unit assembly and splitting the case into...
  45. Re: Possible to wire headlights into warning buzzer when left on?

    I think I know how to go about this now. I have to wire the buzzer into a +12 volt wire that's inline with the headlight switch and to a +12 volt going to the door switch. So if the door is open and...
  46. Possible to wire headlights into warning buzzer when left on?

    I have a bad habit of leaving my lights on. Do it at least a couple times a year and come out to a dead van.

    There's a warning buzzer that goes off when the key is left in the ignition. Is it...
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    Re: Reverse Light Switch Location - A/T

    Revisiting this. I'm finally getting around to replacing my neutral safety switch. Below is what the service manual says adjusting. What does 'neutral basic line' refer to?

    ADJUSTMENT OF NEUTRAL...
  48. Re: HOW DO I DO IT; ADJUST NEUTRAL SAFETY SWITCH ??

    Here's what my service manual says about adjusting the neutral safety switch. What does the reference to 'neutral basic line' below mean? I'm replacing my switch this weekend.

    ADJUSTMENT OF...
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    Re: Drivers Seat Removal?

    Figured it out. It is just removing the four bolts on the seat track. Then you have to tilt the seat to get the seat belt latch out of it's track. My issue was the small pencil that was in the seat...
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    Drivers Seat Removal?

    I thought I'd just have to remove the 4 bolts holding the seat to the engine hatch but the seat belt latch on the right side is on a track and is connected to the seat as well. I've managed to get...
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