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Thread: BRAKE CHECK

  1. #1
    Van Enthusiast tbkilb01's Avatar
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    Post BRAKE CHECK

    I just started to check brake calipers and pads on Bloodog, my 92
    and found the drivers caliper was sticking. I found a few problems right off the bat...
    0D7CCE5D-4CE3-4BA1-BF13-F8B0572320C7.jpg
    Drivers side hardware was being pinched into the outer brake

    9F54560A-A8B8-417E-B290-97EDC7362360.jpg
    While the right side hardware was loosely on the right outer brake pad
    I’m not sure which is correctly mounted on anymore but there’s more free movement of brake shoe when the hardware is set up loosely as on the right side
    I continue to dig in and...

    97E6D0AD-3A11-467B-AD11-67917F9A4514.jpg
    After checking the left side caliper, I found the caliper boot was old, loosely fitting, and torn...

    33469560-5E33-4524-81DD-DE5E42147955.jpg
    even the bore seal was failing and the elements were definitely penetrating into cylinder
    A0187FBB-86AE-4108-B671-974023A2F153.jpg

    After I Popped out the piston I found a problem there too...so
    I’ll take everything apart, clean, and inspect everything while needed parts are ordered.
    I went on Rock Auto and ordered brake caliper kits and rear wheel cylinder kits
    Surprisingly they’re still available and pretty darn affordable. Went ahead and ordered extra set of each just in case need and/or go unavailable ... Although these have lasted so very long...I’ll put the extra sets in parts bin...
    anyone still attempting to rebuild anymore? I find it rewarding as much as challenging...
    Last edited by tbkilb01; 04-03-2023 at 12:24 PM. Reason: Trying to fix pic orientation

  2. #2
    Van Enthusiast tbkilb01's Avatar
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    Re: BRAKE CHECK

    Waiting on DHL For the front brake cylinder parts...
    019A1194-CF96-45FA-AC67-9BE6CD227732.jpg
    have the piston cleaned up no scoring or pitting I may have caught this at right time
    20844FA1-A157-410D-8128-A8654E1E75B2.jpg
    the square piston seal was just barely doing its job. Wouldn’t last much longer... it’s gets a workout and is critical seal!
    63E329EC-7F48-4272-B477-B44112067EB8.jpg
    cleaning up grooves to receive new rubber!
    D4D73F60-C7E1-4E4A-95BF-43F08DDF0E3D.jpg
    the cylinder bore is noice!
    A165E104-A304-4B00-B351-EA0DC695C345.jpg
    The other rubber sleeves have really held up good Too. A little fresh brake fluid and they are gouud
    to go...

    hoping the right side is as good of shape.

  3. #3
    Van Enthusiast
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    Re: BRAKE CHECK

    Rebuilding/reusing is ethically admirable too. My MO is to have a small supply of spare wear-prone parts on hand, salvaged from scrap yards. The scrap yard parts ^usually^ work if you're selective in pulling them. It means you have the opportunity to quickly replace, and then rebuild the original bad part at your leisure. I finally replaced a sticking caliper last fall with a scrap yard part. Disassembly of the old caliper revealed that the square-cut rubber piston seal was worn out. Installed new seal and that one is good to go again for when the next failure happens.

  4. #4
    Van Enthusiast tbkilb01's Avatar
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    Re: BRAKE CHECK

    Well I opened up the right side And well without saying it was
    same shape... needing attention...
    37F28871-C610-4DF5-B548-4645B0440823.jpg
    the piston wasn’t too happy to see me
    2B02E67D-34EA-46B5-A535-F1B8876FD75D.jpg
    the boot was not torn, definitely sealing ... rusty moisture!
    7567D294-A2E5-494D-A8DC-F52B6A58DC61.jpg
    seemed to collect allot of rusty dirt inside
    134F1721-AB1F-4018-8862-A4CB639185E0.jpg
    oughta clean up gooooood!
    no pitting ... just in the nick of time for calipers..
    .........................

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